Saddle with internal carving "Irritec" (Italy)
Saddle with internal threading "Irritec" (Italy): Professional clamps for quick tapping from Agras
When designing and installing branched systems of automatic irrigation, landscape watering and water supply, engineers often face the need to create additional water collection points on already laid main lines. The classical method, which involves cutting the pipe and installing a compression tee, is often economically unjustified, labor-intensive, and sometimes even technically impossible due to limited space. The ideal engineering solution to this problem is the saddle with internal threading "Irritec" (Italy). This clamping element, also called a tapping clamp or saddle, allows for quick, accurate and absolutely hermetic angular branching from an operating plastic pipeline at an angle of 90 degrees without violating the integrity of the main artery. The online store Agras offers a complete range of original Irritec tapping saddles that meet strict European quality standards and guarantee trouble-free operation of the hydraulic system for many years.
Design features and material science of Irritec saddles
The saddle with internal threading from the Italian manufacturer Irritec is a thought-out clamping structure consisting of two semi-circular polymer shells that tightly enclose a polyethylene or polypropylene pipe from both sides. The upper part of the clamp is equipped with a reinforced outlet with internal pipe threading (BSP), which is fully compatible with any threaded fittings, nipples, flexible elbows and adapters for connecting sprinklers or sprayers. The body of the part is made by high-precision pressure casting from primary polypropylene with the addition of UV stabilizers. The material has increased resistance to linear deformations, hydraulic shocks and prolonged static ground pressure.
Maximum tightness at the tapping point is achieved due to the use of a profiled sealing ring made of nitrile rubber (NBR). It does not lose elasticity with constant contact with water and temperature fluctuations. For reliable fixation of the clamp halves and uniform distribution of the clamping force, high-strength steel bolts and nuts with anti-corrosion galvanized coating are used. Depending on the nominal diameter of the main pipe, the saddle design may provide for a set of two or four bolts, which ensures stable operation of the node under working pressure up to 10 bar or 16 bar. Some models of large-diameter saddles are additionally equipped with a special protective metal ring on the threaded outlet, which prevents the plastic from cracking when the threaded connection is accidentally overtightened with a tool.
Scope of application and advantages of using tapping clamps in irrigation systems
The main function performed by the saddle with internal threading "Irritec" (Italy) in automatic irrigation systems is the rapid engineering integration of sprinklers directly into the distribution network. Using a tapping clamp, the installer can easily install a static sprinkler, rotor or retractable sprayer at any point on the main line. To do this, it is enough to fix the saddle on the pipe, drill a hole through the threaded outlet with a special perforated drill or milling cutter and screw in a flexible elbow or adapter.
The use of Italian Irritec saddles provides a number of significant advantages compared to standard branching methods:
Economic benefit:The cost of a tapping clamp is significantly lower than the cost of a full-fledged compression tee of the corresponding large diameter, which significantly reduces the total cost estimate of the project.
Minimum hydraulic losses:Since the pipe inside the saddle is not cut completely, the internal water flow practically does not lose speed, and no additional zones of turbulence arise in the system.
Speed of installation work:The process of installing one saddle takes only a few minutes and requires a minimum set of manual tools (wrench and drill).
Modernization possibility:Saddles allow for easy modification of the existing irrigation system, adding new lines or changing the location of irrigation points without a major overhaul of the entire pipeline.
Rules for professional installation of Irritec saddles to prevent leaks
Despite the simplicity of the design, the long-term operation of the tapping node underground requires strict adherence to the installation technology. Before installing the saddle, the surface of the HDPE pipe must be carefully cleaned of soil, clay, dust and moisture. Any sand particles that get under the rubber sealing ring will eventually lead to the appearance of a hidden water leak under high pressure.
The rubber seal of the tightener is installed in a special groove on the upper half of the clamp, after which both parts of the part are carefully assembled around the pipe. The bolts must be tightened evenly and crosswise to avoid skewing the body and ensuring the same pressure of the rubber along the entire perimeter. Only after the complete fixation of the clamp is the drilling of the hole in the pipe performed. The diameter of the drill should be slightly smaller than the inner diameter of the threaded outlet to avoid damaging the threads. When screwing into the socket of the outlet fitting, sealing is performed using FUM tape or Teflon thread, while tightening is carried out with moderate effort to preserve the integrity of the plastic threads.
Why is it worth buying Irritec internally threaded sockets from Agras?
The Agras online store offers certified components for automatic irrigation systems directly from the leading Italian manufacturer. By becoming our customer, you get the best conditions on the market of engineering plumbing:
Original European quality:We guarantee that each socket in our catalog is manufactured at the Irritec factory in Italy from primary environmentally friendly raw materials. The products are protected from counterfeiting by the brand's trademark.
Wide size range:We have sockets for main pipes of all popular diameters (from 25 mm to 110 mm and more) with various options for internal threading (from 1/2 inch to 2 inches), which allows equipping an object of any scale.
Professional engineering support:Our consultants will help you accurately select clamps according to the technical parameters of your pipeline and calculate the optimal diameters of the outlets for the stable operation of the sprinklers.
Reliable packaging and fast logistics:All orders are promptly processed and shipped by transport companies throughout Ukraine. We carefully pack the parts, ensuring the complete preservation of the completeness, metal bolts, and rubber seals during transportation.
Order Irritec internally threaded sockets in the Agras online store and create flawless, reliable, and durable automatic irrigation systems together with the leaders of the world market!
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